Fuel Pump Info
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Understanding Electric Fuel Pumps
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Transfer Fuel Pumps
Gasoline and diesel universal transfer fuel pumps.
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Exact fit, form and function drop-in replacement High Performance Fuel Pumps.
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For many applications, with varying PSI and GPH ratings.
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Standard Fuel Pumps
Turbine:
An armature located inside the fuel pump case operates a turbine blade, which turns at high speed to create and maintain the pressure needed to function correctly. The fuel is skimmed from the spinning blade and directed into the outlet of the pump. These turbine type pumps are typically used on multi-port fuel injected vehicles. Although the operating pressures of this type of pump are similar to other styles, closer tolerances make it sensitive to fuel contamination such as foreign particles and other outside influences.
Fuel delivery systems have one common element that is at the center of every type of module assembly or in the tank hanger and that is the electric fuel pump. The electric fuel pump is a simple, yet truly crucial part of your vehicle. All electric fuel pumps operate on current from the vehicles battery or charging system to move fuel. The fuel pump filters the fuel inside the tank prior to it entering the fuel pump, then it moves that fresh filtered fuel under a specific pressure to a fuel rail to keep your vehicle running properly. There are three basic electric fuel pump types:
Gerotor:
As the name indicates, the Gerotor is a gear drive pump, which also uses an armature to drive a smaller gear that in turn drives a larger outer gear. Because of the precise gearing, Gerotor style pumps are quieter when operating. The rotation of the gear creates both vacuum drawing fuel into the pump and a contraction that forces fuel out of the pump. This type of pump is also used on multi-port fuel injected vehicle such as ones used by Ford and Chrysler. Similar to the turbine design, Gerotor type pumps are sensitive to fuel contamination.
Rollervane:
While all of the stated types of pumps use an armature, the Rollervane pump drives metal rollers that are fitted to a rotor. A vacuum is created by the rollers that pull fuel into the pump, while the driven rollers also force the fuel from the pump chamber under pressure. These types of pumps can tolerate more fuel contaminates, but the trade off is that they are noisier than the turbine and Gerotor type pumps. You will find Rollervane pumps also used in multi-port fuel injected applications.
Autobest Turbine Technology
Autobest Turbine Pump vs. Typical Fuel Pump
Autobest Fuel Pump Performance Curve
√ Higher Performance
√ Higher Consistency
√ Less Current Draw
√ Higher Wear-resistance
√ Better Ethanol Tolerance
√ Higher Stability
√ Quieter Operation
All these features lead to a longer service life of our fuel pumps!
Module and Hanger Designs
Typical Module Designs
Most vehicle manufacturer’s use in the tank module assemblies, which are made of fuel resistant plastic. Autobest Module Assemblies are built under strict guidelines to meet or exceed manufacturers’ requirements. Because we are an OE supplier, we realize that the quality in raw materials and design results in higher performance and durability.
Typical Hanger Designs
The design of fuel pump Hangers share some of the same characteristics of the module assemblies. Although Hangers are more simplistic in comparison, they operate to serve the same basic function.
What makes up the Hanger Assembly?
The Metal Hanger – The base that holds and secures the other component securely. It is mounted at the fuel tank either at the top or on the side depending on the application.
The Fuel Pump – Is mounted to the metal Hanger to which the inside the tank; fuel lines are attached at one side and the strainer is at the other side.
The Reservoir – Keeps an ample supply of fuel and is located below the fuel pump assembly. As in the module design, ensuring that there is a constant supply of gasoline available in low fuel conditions and during sharp turns is the primary purpose of this design.
The Strainer – The filter, which “strains” the fuel prior to being drawn into the fuel pump assembly.
What makes up a Module Assembly?
The Reservoir – A plastic molded fuel-resistant body. It holds gasoline to ensure that there is fuel available during all operating conditions. Think of it as a tank within the gas tank.
The Strainer – A filter located outside the module assembly ensures that the gasoline inside the module has been filtered or “strained” prior to being delivered to the engine. Some applications have two strainers one outside and one on the inside of the module. The strainer on the inside is not a serviceable component of the module assembly.
The Fuel Pump – The electrical component that operates by sending fuel under pressure to the engine.
The Float – A component that is attached to a measuring device that indicates the fuel level in the tank.
The Sender Unit – Works with the float and controls the fuel gauge inside the vehicle.
The Spring – Expands inside the gas tank based on operating temperatures, keeping the reservoir at the bottom of the tank.
The fuel pump creates pressure within the fuel lines to ensure that there is a constant flow and no interruption of fuel to the fuel injectors or carburetor. Because of varying driving conditions such as areas that are dusty or prone to severe conditions, strainers are part of the module assembly. Even to best strainer cannot keep all particles out of the fuel system but, not having one gives virtually no protection from foreign particles of be ingested by the gasoline engine.
As with the Module Assembly, strainers are an essential component of the Hanger Assembly and should always be replaced when installing the hanger. Failure to do so will void the warranty on the Hanger Assembly. This simple practice will save time and aggravation down the road.
Universal Fuel Pumps
Autobest Universal Externally Mounted Electronic Fuel Pumps
Autobest offers a multitude of Universal Electric Fuel Pumps with varying specifications, to meet a range of diverse application demands. It is important that you select the correct Universal Fuel Pump to match your application’s needs. The guide below will help identify the pump which is suitable for your requirements.
Fundamental considerations to help you accurately identify the proper universal pump for your application:
Fuel Type (Gas/Diesel)
Fuel Flow (GPH)
Fuel Pressure (PSI)
Inlet & Outlet Sizes
Voltage
Standard Universal Fuel Pumps
Part Number
F4001
F4023
F4027
F4239
Volts
12
12
12
12
Pressure
5 - 9 PSI
5 - 9 PSI
2.5 - 4.5 PSI
100 - 125 PSI
Flow Rate
30 GPH
30 GPH
30 GPH
38 GPH
Inlet / Outlet Size
3/8"
5/16"
5/16"
5/16"
Fuel Type
Gasoline / Diesel
Gasoline / Diesel
Gasoline / Diesel
Gasoline
Applications
Domestic, Carb.
Domestic, Carb.
Import, Carb.
FI, MPI
Marine Use
No
No
No
No
Filter Included
No
Yes
Yes
No
Heavy Duty Universal Fuel Pumps
Part Number
F4005
F4239
F4259
F4456
Volts
12
12
12
12
Pressure
12 – 17 PSI
100 - 125 PSI
110 – 120 PSI
45 – 65 PSI
Flow Rate
50-58 GPH
43 GPH
69-80 GPH
40 GPH
Inlet / Outlet Size
5/16”
5/16”
3/8”
5/16”
Fuel Type
Gasoline
Gasoline
Gasoline
Gasoline
Applications
GM TBI
FI, MPI
MPI
FI
Marine Use
No
No
No
No
Filter Included
No
No
No
No
Universal Transfer Fuel Pumps
Part Number
12S
42S
12D
Volts
12
12
12
Pressure
4 - 7 PSI
2 – 3.5 PSI
4 - 7 PSI
Flow Rate
35 GPH
42 GPH
35 GPH
Inlet / Outlet Size
5/16"
5/16"
5/16"
Fuel Type
Gasoline
Gasoline
Diesel
Applications
Carbureted
Carbureted
Carbureted
Marine Use
No
No
No
Filter Included
No
No
No
Standard Pump Testing Reports
Testing Reports for standard Autobest Fuel Pumps.
Fuel Pump Info